China Factory Hot Sale S Helical Gearbox Metal Planetary Reducer Electric Motor Speed Reduce with Wholesale Price with Great quality

Item Description

Helical Gearmotor Speed Reducer Gearbox R Sequence

Characteristics:
-Higher performance: 92%-ninety seven%
-Compact framework: Small offset output, two stage and three stage are in the very same box.
-High precision: the gear is manufactured of large-quality alloy steel forging, carbonitriding and hardening therapy, grinding procedure to make certain substantial precision and steady working.
-Large interchangeability: highly modular, serial design and style, powerful versatility and interchangeability.

Technological parameters

Ratio three.41-289.seventy four
Input power .twelve-160KW
Output torque sixty one-23200N.m
Output pace 5-415rpm
Mounting sort Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, one phase flange mounted, Flange-mounted with extended bearing hub
Input Technique Flange enter(AM), shaft input(Ad), inline AC motor enter, or AQA servo motor
Brake Release HF-guide launch(lock in the brake launch place), HR-guide release(autom-atic braking position)
Thermistor TF(Thermistor safety PTC thermisto)
TH(Thermistor security Bimetal swotch)
Mounting Placement M1, M2, M3, M4, M5, M6
Variety S37-S187
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing content HT200 high-power forged iron from R37,47,fifty seven,67,seventy seven,87
Housing content HT250 Higher power forged iron from R97 107,137,147,157,167,187
Warmth treatment technology carbonitriding and hardening treatment
Performance ninety two%-ninety seven%
Lubricant VG220
Protection Course IP55, F class

Top quality Manage
Top quality:Insist on Improvement,Try for CZPT With the improvement of equipment producing indurstry,customer never ever satirsfy with the existing good quality of our merchandise,on the contrary,wcreate the price of top quality.
Top quality policy:to improve the total amount in the field of power transmission  
Top quality Look at:Constant Improvement , pursuit of excellence
High quality Philosophy:Top quality results in price

three. Incoming Quality Management
To establish the AQL acceptable amount of incoming material management, to supply the substance for the complete inspection, sampling, immunity. On the acceptance of competent goods to warehousing, substandard items to consider return, verify, rework, rework inspection accountable for monitoring undesirable, to keep track of the provider to consider corrective measures to prevent recurrence.

4. Approach Good quality Manage
The producing website of the very first evaluation, inspection and last inspection, sampling in accordance to the demands of some assignments, judging the quality change trend located irregular phenomenon of producing, and supervise the manufacturing office to enhance, eliminate the irregular phenomenon or state

five. FQC(Closing QC)
Following the manufacturing division will complete the item, stand in the customer's situation on the finished merchandise top quality verification, in buy to guarantee the high quality of consumer anticipations and wants.

six. OQC(Outgoing QC)
Following the merchandise sample inspection to determine the competent, making it possible for storage, but when the finished product from the warehouse ahead of the official delivery of the products, there is a verify, this is named the shipment inspection.Check out content:In the warehouse storage and transfer standing to validate, although confirming the shipping of the item is a product inspection to establish the qualified

Certifications

packaging

FAQ

one. How to decide on a gearbox which meets our necessity?

You can refer to our catalogue to decide on the gearbox or we can help to select when you give

the complex info of necessary output torque, output speed and motor parameter and many others.

 

2. What information shall we give before inserting a obtain get?

a) Kind of the gearbox, ratio, input and output kind, enter flange, mounting place, and motor informationetc.

b) Housing colour.

c) Obtain amount.

d) Other unique demands.

 

3. What industries are your gearboxes becoming utilized?

Our gearboxes are extensively used in the places of textile, foodstuff processing, beverage, chemical industry,

escalator,computerized storage gear, metallurgy, tabacco, environmental security, logistics and and so on.

 

four. Doyou promote motors?

We have steady motor suppliers who have been coperating with us for a long-time. They can supply motors

with high quality.  

 


/ Piece
|
1 Piece

(Min. Order)

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Application: Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Conical - Cylindrical Gear
Step: Three-Step

###

Customization:
Available

|


###

Ratio 3.41-289.74
Input power 0.12-160KW
Output torque 61-23200N.m
Output speed 5-415rpm
Mounting type Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, single stage flange mounted, Flange-mounted with extended bearing hub
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Brake Release HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
Thermistor TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotch)
Mounting Position M1, M2, M3, M4, M5, M6
Type S37-S187
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing material HT200 high-strength cast iron from R37,47,57,67,77,87
Housing material HT250 High strength cast iron from R97 107,137,147,157,167,187
Heat treatment technology carbonitriding and hardening treatment
Efficiency 92%-97%
Lubricant VG220
Protection Class IP55, F class

/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Conical - Cylindrical Gear
Step: Three-Step

###

Customization:
Available

|


###

Ratio 3.41-289.74
Input power 0.12-160KW
Output torque 61-23200N.m
Output speed 5-415rpm
Mounting type Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, single stage flange mounted, Flange-mounted with extended bearing hub
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Brake Release HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
Thermistor TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotch)
Mounting Position M1, M2, M3, M4, M5, M6
Type S37-S187
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing material HT200 high-strength cast iron from R37,47,57,67,77,87
Housing material HT250 High strength cast iron from R97 107,137,147,157,167,187
Heat treatment technology carbonitriding and hardening treatment
Efficiency 92%-97%
Lubricant VG220
Protection Class IP55, F class

The Benefits of Using a Gear Motor

A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It's easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.

Electric motor

The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we'll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren't the most reliable or durable option for your application.
To determine which motor is best for your application, you'll need to consider the load and speed requirements. A gear motor's efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Motor

Gear reducer

A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that's designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it's important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it's intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor

Motor shaft

Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor's motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It's best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it's important to choose the right one.
Motor

First stage gears

The first stage gears of a gear motor are the most important components of the entire device. The motor's power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor's speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor's torque.

China Factory Hot Sale S Helical Gearbox Metal Planetary Reducer Electric Motor Speed Reduce with Wholesale Price     with Great qualityChina Factory Hot Sale S Helical Gearbox Metal Planetary Reducer Electric Motor Speed Reduce with Wholesale Price     with Great quality
editor by CX 2023-03-27